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基于数字孪生的动车组智能运维系统设计与关键技术研究

Construction and key technologies of intelligent operation and maintenance system for EMU based on digital twins

  • 摘要: 针对传统动车组运营维护(简称:运维)模式在动态工况响应、故障诊断精度及维护时效性等方面的局限,设计基于数字孪生技术的动车组智能运维系统。文章通过构建“物理实体层−数据资源层−孪生虚拟层−智能服务层−业务决策层”5层架构,实现动车组全生命周期数据的多源整合与虚实协同映射;阐述高精度三维建模、动态行为仿真及多源异构数据实时传输等关键技术,以及实时监测、故障预警、仿真模拟与维修指导等核心功能。实际应用表明,该系统通过实时数据交互与可视化技术,提升了动车组状态监测透明度与故障预测能力,为科学决策提供精准依据,具有工程应用价值。

     

    Abstract: This paper designed an intelligent operation and maintenance system for EMUs based on digital twin technology to address the limitations of the traditional operation and maintenance mode in terms of dynamic operational condition responsiveness, fault diagnosis accuracy, and maintenance timeliness performance. It constructed a five-layer architecture consisting of "physical entity layer – data resource layer – twin virtual layer – intelligent service layer – business decision layer" to implement multi-source integration and virtual-real collaborative mapping of EMU whole lifecycle data, and elaborated on key technologies such as high-precision 3D modeling, dynamic behavior simulation, and real-time transmission and fusion of multi-source heterogeneous data, as well as core functions such as real-time monitoring, fault warning, simulation, and maintenance guidance. Practical application results show that the system enhances the transparency of EMU condition monitoring processes and fault prediction capabilities via real-time data interaction and visualization technologies, thus providing a reliable basis for scientific decision-making and demonstrating significant engineering application value for EMU operation and maintenance practices.

     

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